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Our Mold Service

TwoWing Mold is a professional Mold manufacturing with over 23 years of experience based in Shenzhen,China. With in-house mold design and tooling build, and in-house testing and validation capabilities, we will take your tooling from concept to production, accounting for your budget and quality requirements at each step.

Mold Design

Mold Design & Engineering

  • Full In-House Mold Design with 13+ Engineers
  • Engineering Team with 30+ Years Experience
  • 3D Solid Modeling
  • DFM Report and Mold Flow Analysis
Mold Sample

Plastic Injection Mold Build

  • In-House Tooling Build
  • Familar with HASCO, DME, LKM Mold Standard
  • 100+ World-class Precision Processing Equipment
  • Precision Tolerances as Tight as 0.01 mm
Mold Testing

Mold Testing & Validation

  • In-House Full-service Testing and Validation
  • Skilled Testing Team with 20+ Years Experience
  • Strict Quality Control: IQC, IPQC, FQC
  • Mold Trial Report and Sample inspection
Mold Supplier Challenges Layout

Challenges You Might be Facing

In the past, you may have faced the following challenges with your current mold suppliers.

Excessive Molding Defects

Issues such as burn marks, flow lines, air voids, sink marks, short shots, and flashes frequently occur.

Increased Hidden Costs

Long injection cycle times and poor communication lead to rising hidden costs.

Thinking person with question mark

Excessive Molding Defects

Issues such as burn marks, flow lines, air voids, sink marks, short shots, and flashes frequently occur.

Increased Hidden Costs

Long injection cycle times and poor communication lead to rising hidden costs.

How TwoWing Mold Solved the Problems

What sets a excellent mold supplier apart is their ability to actively coordinate, communicate effectively, and accurately resolve issues.

Mold Design

Mold Design

With a rigorous mold design process, most molds are ready for mass production after just one trial.

Our in-house mold design team,consisting of 13 engineers, with over 30 years of mold design experience and are equipped with state-of-the-art software, including VISI, is committed to providing optimal and innovative mold design solutions.
We work closely with you to understand functionality, performance, and environmental requirements, providing expert material selection recommendations to enhance product quality, reduce production costs, and ensure sustainability.
Provide detailed Design for Manufacturability (DFM) reports and Mold Flow analysis to identify potential issues, finalizing mold designs within 2-3 days and providing 3D mold drawings for your confirmation.
Mold Machining

Mold Machining

Our world-class tool machining equipment achieves an precision up to 0.01mm.

We produce over 300 sets of molds annually, complying with industry standards such as HASCO, DME, and LKM. Our molds are mainly exported to Europe, North America, South America, the Middle East, Australia, Turkey, and other regions.
We possess high-precision manufacturing equipment imported from Japan, with spindle speeds ranging from 8,000 to 150,00 RPM. This includes high-speed CNC machining centers, dual-head EDM machines, mirror EDM machines, wire EDM machines, and CMM (coordinate measuring machines), ensuring mold precision of up to 0.01mm.
Our mold technicians have over 20 years of hands-on experience. They are able to quickly identify and effectively resolve issues during mold trials. As a result, more than 70% of our exported molds successfully pass the first trial, reducing downtime and improving production efficiency.
Quality Control

Quality Control

Our main quality control procedures for every export mold are as follows:

Mold Design Control
Mold Steel Hardness Inspection
Heat Treatment Hardness Inspection
Mold Electrodes Inspection
Mold Core and Cavity Steel Dimension Inspection
Mold Pre-Assembly Inspection
Mold Trial Report and Sample Inspection
Fixture Inspection
Final Inspection Before Shipment
Export Mold Packaging Inspection
Project Management

Project Management

Provide weekly progress reports to keep you informed of the status at all times.

Our dedicated project management team, consisting of 2 project managers, has successfully completed over 10,000 plastic injection mold tooling projects.
Each project is assigned a project manager and the project cycle is strictly controlled according to the schedule.We provide a detailed mold progress schedule and weekly updates, keeping you informed of the project's status at all times.
Provide online mold trial video to let you know how the mold is running, and send you the samples for comfirmation, ensuring they meet your requirements.

Our plastic mold manufacturing process

See how TwoWing Mold processes your orders, from quotation to produce high quality precision plastic injection mold toolings.

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1. Get a Quotation

Please send us your 3D drawings in step/igs/x-t format and specify the part materials and surface treatment requirements. We will give you a free quotation with 2 business days.

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2. DFM Report

Once the quotation is accepted, our engineers provides a DFM report to identify potential challenges and recommend improvements, ensuring optimal production efficiency and quality.

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3. Mold Flow Analysis

If the part structure is complex, we conduct a mold flow analysis using advanced software. This simulation reveals how molten plastic flows into the mold, allowing us to identify potential issues.

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4. Mold Design

Our engineers takes around 2-3 days to finalize the mold design and provide clients with 3D mold drawings for confirmation, ensuring that the design meets all specifications and requirements.

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5. Mold Building

Mold build typically takes 3-8 weeks, depending on complexity and size. Our skilled workers utilize CNC machining, EDM, Wire Cutting, polishing/texturing, and mold assembly/fitting to process the molds.

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6. Mold Trial

We conduct a mold trial by injecting plastic into the mold to produce sample parts. We evaluate the mold’s performance and quality, making any necessary adjustments.

7. Sample Confirmation

We will send samples to our overseas customers for review and approval, ensuring they meet the required appearance, dimensional, and assembly fit,etc standards.

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8. Packaging and Shipping

After obtaining your sample approval, the mold will be sprayed with rust protection oil and securely packed in wooden boxes to ensure safe and timely transport to your destination.

Mold Sample Showcase

TwoWing Mold offers a range of finishing options for Plastic Injection Molding, meticulously crafted to enhance the appearance and functionality of your plastic parts.

产品展示布局
battery mold
battery mold
battery mold
automotive mold
automotive mold
automotive mold
automotive mold
automotive mold
automotive mold
Twins mold
Twins mold
Twins mold
Home appliances mold
Home appliances mold
Home appliances mold
Automotive mold
Automotive mold
Automotive mold
gas injection mold
gas injection mold
gas injection mold
2K Mold
2K Mold
2K Mold